P0902 Clutch Actuator Circuit Low
Description and meaning of DTC p0902
This is a generic powertrain diagnostic trouble code (DTC) and applies to many OBD-II vehicles (1996-newer). That may include but is not limited to vehicles from Toyota, Smart, Ford, Mazda, Hyundai, Mercedes, etc. Although generic, the exact repair steps may vary depending on year, make, model and powertrain configuration. OBD-II trouble code P0902 and related codes P0900, P0902, and P0903 are associated with the clutch actuator electrical circuit. This circuit is monitored by the Engine Control Module (ECM), the Power Control Module (PCM) or the Transmission Control Module (TCM) based on the specific vehicle. The purpose of the clutch actuator circuit is to engage and disengage the clutch or clutches on a semi-automatic transmission. Based on the specific vehicle and the configuration, several sensors and associated components are required to accomplish this task. Some configurations incorporate two hydraulic clutches, one for even gears and another for odd gears. The number of gears may range from 6 to 9 on newer vehicles. Basically, this design facilitates gear changes that are smooth and seamless operating in the same manner as a fully automatic transmission. When the ECM, PCM or TCM detects a low voltage or resistance condition in the clutch actuator circuit, code P0902 will be set and the check engine light or the transmission warning lamp will be illuminated.
p0902 diagnostic trouble code symptoms
Symptoms of a P0902 trouble code may include:Motor may not crank overEngine may stall while drivingTransmission may be placed into a limp mode Transmission may be stuck in one gearTransmission warning lamp illuminatedCheck engine light illuminated
DTC p0902 - possible causes
Causes for this P0902 code may include:Defective clutch actuatorDefective sensor or solenoidFaulty or damaged wiringLoose or defective control module ground strapCorroded, damaged or loose connectorDefective fuse or fuse-able link (If applicable)Clutch master cylinder malfunctionDefective ECM, PCM or TCM
How to fix OBD-II diagnostic trouble code p0902
The first step in the troubleshooting process for any malfunction is to research the Technical Service Bulletins (TSB's) for the specific vehicle by year, model and power plant. In some circumstances, this can save a lot of time in the long run by pointing you in the right direction. The second step is to locate all of components associated with the clutch actuator circuit and look for obvious physical damage. Perform a thorough visual inspection to check the associated wiring for obvious defects such as scraping, rubbing, bare wires, or burn spots. Next is to check the connectors and connections for security, corrosion and damaged pins. This process must include all wiring connectors and connections to all sensors, solenoids, actuators and control modules. Consult the specific tech data for the vehicle to see if a fuse or fuse-able link is incorporated into the circuit. Advanced StepsThe advanced steps become very vehicle specific and require the appropriate advanced equipment to perform accurately. These procedures require a digital multi meter and the specific technical references for the vehicle. Specific technical data will include troubleshooting charts and the appropriate sequence to follow assisting you with an accurate diagnosis. Voltage ChecksVoltage checks must be performed utilizing the specific troubleshooting guidelines for the vehicle to identify the proper sequence and the acceptable ranges for proper operation. This phase of the troubleshooting process will vary tremendously for different makes and models. If this process identifies the absence of a power source or ground, continuity testing may be required to check the integrity of the wiring, connectors and other components. Continuity tests should always be performed with the power removed from the circuit and the normal readings for wiring and connections should be 0 ohms of resistance. Resistance or no continuity is an indication of faulty wiring that is open or shorted and must be repaired or replaced. A continuity test from the ECM, PCM or TCM control to the frame will confirm the serviceability level of ground straps and ground wires. The presence of resistance is an indication of a loose connection or possible corrosion.